Open standards also connect non-smart machines

Open standards also connect non-smart machines
Connecting different industrial machines, services and software is an important cornerstone in any Industry 4.0 strategy. Data collection and sharing offers a lot of opportunities towards automation, monitoring and planning, among others. Yet few companies succeed in connecting their entire machine fleet, because older machines often lack connectivity capabilities or because manufacturers do not make it immediately possible to connect with equipment from other manufacturers. In the end, often the most important machines are connected to a wider network, leaving the rest of the machinery lagging behind. This also proved to be the case at Pedeo, a high-pressure foundry of zinc and aluminium alloy products.
"The real value lies not in connecting the robotic cell but in developing a generic system of connecting, where the robotic cell is then a ‘pilot’ or ‘demonstrator’."
Steven Sansen
Process Engineer, Pedeo
What did Flanders Make do for Pedeo?
Together, we went looking for an open way to link existing hardware to their Manufacturing Execution System (MES). As a basis, we eventually opted for a Unipi, a relatively inexpensive device that has a lot of options for connecting to all kinds of digital and analogue signals. Open source software can then translate those signals into the OPC-UA format, which in turn is an open standard for industrial communication.
At Pedeo, we connected a robotic cell to the MES system in this way as a proof of concept and, in theory, almost any drill, press or small automation could be connected in this way in a broader digitalisation strategy. For this, we also worked out a manual that can facilitate such integrations, and make it available to other companies that want to work out similar integrations.